100G is the hot focus of the current optical communications industry. Authoritative experts predict that the data center market will enter a fierce competition stage of 100G in 2018, and more and more manufacturers are joining the wave of research and development of 100G technology. With the gradual commercial operation of 5G, it is bound to drive the explosive growth of 100G optical modules. At present, mainstream optical module manufacturers have begun to develop and produce 100G optical module components, but the traditional welding process has caused the product yield to be inferior. Laser welding perfectly solves the problem of mass production of 100G optical modules. At present, it has been recognized by customers such as Huawei and Optical Communications and has achieved mass production.
Wuhan Boliante is committed to helping the development of 100G optical modules in the optical communication industry. A scientific research team has been set up to successfully develop a precision soldering solution for 100G optical modules. The spot soldering integrated equipment developed by our company provides customers with comprehensive solutions to help customers reduce comprehensive costs, improve comprehensive efficiency, improve product yield, and improve automation.
This equipment system is mainly composed of 2 sets of XYZ mechanism, 1 set of CCD positioning point solder paste system, 1 set of CCD positioning soldering system and a feeding line; it mainly completes product feeding, CCD positioning, spot soldering, welding and product discharge. And other functions.
Seven unique advantages of this equipment:
◆ Using automated manufacturing technology, saving labor costs and improving economic benefits
◆ Double-station forward and forward, one-time clamping, which improves the accuracy and saves the time of jig picking and placing, which greatly improves the mass production efficiency.
◆ Non-contact welding, no stress and pollution, fast temperature rise, small heat affected area, guarantee the consistency of quality, and improve product yield.
◆ Independently developed software, based on Windows interface development, visual operation, simple and fast programming and debugging.
◆ Double-station processing, synchronous cycle processing of tin spot and welding, avoiding waiting time after tin spot, greatly improving equipment utilization.
◆ Temperature feedback, real-time monitoring of solder joint temperature, constant temperature control, accurate welding.
◆ Flexible processing technology, expanding product development space, compatible with multiple solder implantation methods, high degree of laser automation.
Welding type: FPC + PIN pin welding, FPC + PCBA welding, FPC + box welding, QFN package + PCBA welding.
At present, 100G has gradually become the mainstream application of transmission in the communication equipment market. The traditional welding method uses hot-pressing and soldering iron. Due to the increasing requirements for transmission speed, this contact welding method is extremely easy to produce. The backlog of stress affects the communication rate. The non-contact welding method of laser has been increasingly valued and favored by the majority of optical communication application manufacturers.
The market changes with each passing day. In order to quickly respond to market changes, Wuhan Boliante actively participates in customer industry association activities, grasps cutting-edge information, and cooperates with customers' research and development of new processes, new technologies, and new products, in order to accelerate customer industry 4.0.
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